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Ultrasonic Atomizer Nozzles for making fine particles from liquids, flow through design won't clog or wear out.

Atomizer NozzlesAtomizer NozzleAtomizer Nozzle 
HOW IT WORKS.
Atomizer How It Works
Sonaer® ultrasonic atomizers are a flow through design, allowing liquid to enter the rear of the probe and travel down to the vibrating tip, making ultra fine particles.

In the center of the probe are piezo ceramics which convert the electrical signal to mechanical vibration.  This vibration is amplified by the step that forms the tip of the probe, and is reflected back towards the piezo ceramics , mixes with outgoing waves, creating standing waves.  These standing waves cause a pumping action that sucks liquid towards the center of the probe.  With the Sonaer atomizer probe design, liquid will spray continuously and will not flow back into the probe from these standing waves, creating a sudden spurt of liquid, called "flashing".  A smooth operating pump is recommended, gear, syringe, positive displacement type.

The tube connection at the rear is for a 1/8" diameter Swage-lock,1/8" to 1/8" Swage-Lock 1/8" to 1/16" Swage-Lockallowing connection of various fittings and manifolds for introduction of multiple liquids and gases.

Atomizers 3/8 tip configurations.
MODEL Frequency Flow Rate Drop Diameter (microns) Particle Distribution Data
PHOTO
20K50ST 20 kHz 0 - 160 ml/min 42 DATA PHOTO
30K50ST 30 kHz 0 - 160 ml/min 32  DATA
PHOTO
40K50ST 40 kHz 0 - 50 ml/min 26 DATA PHOTO
60K50ST 60 kHz 0 - 40 ml/min 20 DATA PHOTO
Atomizer Cone Tip
MODEL Frequency Flow Rate Drop Diameter (microns) Particle Distribution Data
PHOTO
40K50T 40 kHz 0 - 50 ml/min 26 DATA
PHOTO
60K50T 60 kHz 0 - 40 ml/min 20
DATA
PHOTO
120K50T 120 kHz 0 - 20 ml/min 12.5 PHOTO
130K50T
130 kHz
0 - 20 ml/min 11.8
PHOTO
DUAL FREQ 60/150kHz
MORE INFO
60 kHz and 150 kHz
60kHz  0 - 40ml/min
150kHz 0 -20 ml/min

20
10.8
60K DATA
150K DATA
PHOTO
Radial Flow Atomizers
Atomizer Radial Tip
MODEL
Frequency
Maximum Flow Rate
Drop Diameter (microns)
Particle Distribution Data
PHOTO
CF40K50T
40 kHz
0 - 10 ml/min 26

Sonaer® ultrasonic atomizers come standard with flow through design for introducing liquids from the back of the probe.  The atomizer transducer is made from titanium & stainless steel and has TEFLON O-rings for atomizing many different types of solutions. 

Without the use of air pressure, low viscosity liquids are pumped through the center of the probe, where it is atomized into fine particles.  The particles are then used in processes either for coating, burning, moisturizing, making nano particles or other applications that require particles made from liquids. Sonaer's ultrasonic atomizer designs are anti-flashing, preventing liquid from reversing back into the probe from ultrasonic standing wave vibration and bursting out from the tip causing irregular droplets to be formed.  Smaller and more uniform droplet size is a benefit from this type of liquid atomization.

For coating bores, walls of tubes, try our CF40K50T radial flow atomizer.  Probe diameter 1/4"  by 3.5" long.

Sonaer ultrasonic atomizers are easy to clean, maintain, do not clog and have no moving parts to wear out. 

Atomizers come with Sonaer's Atomizer Digital Ultrasonic Generator, which includes variable power control, timer functions and computer interface.

Sonaer recommends the following pumps for smooth liquid flow: Syringe Pumps     Gear Pumps

Please see our recommended pump supplier for use with our ultrasonic atomizers at  http://www.zaxisinc.com/

Additional photos with atomizer and pumps

Available Atomizers

Sonaer ultrasonic atomizing transducers come in frequencies from 20kHz to 150kHz. 

Dimensional Outline of Atomizers

How to make fine particles using ultrasonic atomizers

Sonaer can add flanges for mounting to enclosed chambers or pipes.

Other Frequency Atomizers Available Special Order

Nebulizers make 1- 4 micron particles, TEFLON Coated available for Acetones and Ketones

CATALOG

Features:

Flow Through Probe Design
Smaller orifice sizes for very low flow rates, down to .020"
Smooth operation, anti-flashing design
Titanium and stainless steel Construction
Pressure fitting for easy attachement of fluid lines
Welded Stainless Steel construction
SMA connector at rear for easy attachement of transducer cable
Different Spray Paterns Available
Extended Lengths Avaiable
Various Tip Configurations
Flanges also available, special order
Uses Atomizer Ultrasonic Generator

 Particle Size:

The average atomized or nebulized particle size is related to the surface tension (T), density (p) and the frequency (f) of the liquid.  The following formula will help in determining particle size. 

In the case of water, where T=.0729N/m, p=1000kg/cu. m and f=50kHz, the size of the particles centers around 22.5 microns

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Sonaer Inc. 145 Rome Street Farmingdale, New York 11735
Tel:(631) 756-4780 Fax:(631) 756-4775